Hydrogen production in Microbial Electrolysis Cells using stainless steel and nickel foam as cathode materials

Cardeña, René - Varela, Luciana - Cabezas, Angela

Resumen:

Hydrogen is the energy vector that can support the energy transition to replace fossil fuels and mitigate the effects of climate change. Agroindustrial wastewaters containing carbohydrates can be used as feedstock to obtain biohydrogen through dark fermentation. However, at the end of fermentation, between 60% and 70% of the initial organic matter is transformed into volatile fatty acids (VFAs). VFAs can be used in a subsequent step using Microbial Electrolysis Cells (MECs) to produce hydrogen, increasing the overall hydrogen yield that can be obtained from the initial substrate. MECs consist of an anode and a cathode in two chambers separated by an ion-exchange membrane. At the anodic chamber an electroactive biofilm with exoelectrogenic bacteria metabolize the VFAs and transfers electrons to the anode. At the cathode water is reduced to produce high-purity molecular hydrogen. Unlike a conventional electrolysis cell (2-3 V), MECs require less power (1-1.5 V). However, the bottleneck for MECs implementation lies in incorporating low-cost materials that provide long-term operation. In this work we evaluate hydrogen production in MECs using an acetate(1.5g/L) in a first phase and acidogenic effluent from dark fermentation of brewery wastewater in a second phase. The brewery wastewater had a COD of 3.24g/L, 0,17 ± 0,02 g/L of carbohydrates, 662 mg/L of ethanol, 978 mg/L of acetic acid, 762mg/L of propionic acid and 66 mg/L of butyric acid. Anaerobic granular sludge was used as inoculum. Two cathode materials were tested, nickel foam and stainless steel and the catholyte was NaCl 125mM. MECs were operated at 30°C at a missing rate of 120rpm. Gas volume produced in both chambers was collected and measured in an inverted graduated cylinder. In the first phase (with acetate) H2 yield was not significantly different between both cathode materials (1011 ± 85 mL/L for stainless steel and 990 ± 94 mL/L for nickel foam. However, the applied potential was higher for stainless steel than for nickel foam (1.29 ± 0.17 vs 1.12 ± 0.03 respectively) which could indicate that a more active electrogenic biofilms were formed in the MEC with nickel foam cathode. Coulombic efficiency (81-84%) was not significantly different between MECs however electric efficiency was higher using nickel foam as cathode (92 ± 5% vs 84 ± 3%). In the first 10 operation cycles, COD removal was less of 60% for both cathode materials. This was due to a decrease of pH in the anodic chamber which affected the electroactive biofilm. In the following cycles, pH was adjusted every day and the COD removal increased to 90% and hydrogen production up to 1600 mL/L for both cathodes evaluate. After 25 cycles operated with acetate the substrate was changed to real brewery wastewater. Hydrogen production was higher using stainless steel (621 ± 178 mL/L) than nickel foam (546 ± 112 mL/L). Electrical efficiency was around 84 % in both cases. However, for both configurations, the organic matter removal was lower than 50 %, and coulombic efficiency was lower than 75 %. At the same time, both cathode materials have a limit for recovering electrons and transforming them into hydrogen (cathodic efficiency) less than 80%. Microbial communities of the anodes are being analyzed by 16S amplicon sequencing.

Detalles Bibliográficos
2025
Agencia Nacional de Investigación e Innovación
Universidad Tecnológica
Hydrogen
Electrohydrogenesis
Bioelectrochemical systems
Ingeniería y Tecnología
Biotecnología Industrial
Bioproductos, Biomateriales, Bioplásticos, Biocombustibles, Bioderivados, etc.
Inglés
Agencia Nacional de Investigación e Innovación
REDI
https://hdl.handle.net/20.500.12381/5556
https://doi.org/10.57699/h5ga-jq79
Acceso abierto
Reconocimiento 4.0 Internacional. (CC BY)
_version_ 1880370375801438208
author Cardeña, René
author2 Varela, Luciana
Cabezas, Angela
author2_role author
author
author_facet Cardeña, René
Varela, Luciana
Cabezas, Angela
author_role author
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bitstream.checksumAlgorithm.fl_str_mv MD5
MD5
bitstream.url.fl_str_mv https://redi.anii.org.uy/jspui/bitstream/20.500.12381/5556/2/license.txt
https://redi.anii.org.uy/jspui/bitstream/20.500.12381/5556/1/Carde%c3%b1a_ISMET9.pdf
collection REDI
dc.creator.none.fl_str_mv Cardeña, René
Varela, Luciana
Cabezas, Angela
dc.date.accessioned.none.fl_str_mv 2026-05-28T18:01:20Z
dc.date.available.none.fl_str_mv 2026-05-28T18:01:20Z
dc.date.issued.none.fl_str_mv 2025
dc.description.abstract.none.fl_txt_mv Hydrogen is the energy vector that can support the energy transition to replace fossil fuels and mitigate the effects of climate change. Agroindustrial wastewaters containing carbohydrates can be used as feedstock to obtain biohydrogen through dark fermentation. However, at the end of fermentation, between 60% and 70% of the initial organic matter is transformed into volatile fatty acids (VFAs). VFAs can be used in a subsequent step using Microbial Electrolysis Cells (MECs) to produce hydrogen, increasing the overall hydrogen yield that can be obtained from the initial substrate. MECs consist of an anode and a cathode in two chambers separated by an ion-exchange membrane. At the anodic chamber an electroactive biofilm with exoelectrogenic bacteria metabolize the VFAs and transfers electrons to the anode. At the cathode water is reduced to produce high-purity molecular hydrogen. Unlike a conventional electrolysis cell (2-3 V), MECs require less power (1-1.5 V). However, the bottleneck for MECs implementation lies in incorporating low-cost materials that provide long-term operation. In this work we evaluate hydrogen production in MECs using an acetate(1.5g/L) in a first phase and acidogenic effluent from dark fermentation of brewery wastewater in a second phase. The brewery wastewater had a COD of 3.24g/L, 0,17 ± 0,02 g/L of carbohydrates, 662 mg/L of ethanol, 978 mg/L of acetic acid, 762mg/L of propionic acid and 66 mg/L of butyric acid. Anaerobic granular sludge was used as inoculum. Two cathode materials were tested, nickel foam and stainless steel and the catholyte was NaCl 125mM. MECs were operated at 30°C at a missing rate of 120rpm. Gas volume produced in both chambers was collected and measured in an inverted graduated cylinder. In the first phase (with acetate) H2 yield was not significantly different between both cathode materials (1011 ± 85 mL/L for stainless steel and 990 ± 94 mL/L for nickel foam. However, the applied potential was higher for stainless steel than for nickel foam (1.29 ± 0.17 vs 1.12 ± 0.03 respectively) which could indicate that a more active electrogenic biofilms were formed in the MEC with nickel foam cathode. Coulombic efficiency (81-84%) was not significantly different between MECs however electric efficiency was higher using nickel foam as cathode (92 ± 5% vs 84 ± 3%). In the first 10 operation cycles, COD removal was less of 60% for both cathode materials. This was due to a decrease of pH in the anodic chamber which affected the electroactive biofilm. In the following cycles, pH was adjusted every day and the COD removal increased to 90% and hydrogen production up to 1600 mL/L for both cathodes evaluate. After 25 cycles operated with acetate the substrate was changed to real brewery wastewater. Hydrogen production was higher using stainless steel (621 ± 178 mL/L) than nickel foam (546 ± 112 mL/L). Electrical efficiency was around 84 % in both cases. However, for both configurations, the organic matter removal was lower than 50 %, and coulombic efficiency was lower than 75 %. At the same time, both cathode materials have a limit for recovering electrons and transforming them into hydrogen (cathodic efficiency) less than 80%. Microbial communities of the anodes are being analyzed by 16S amplicon sequencing.
dc.description.sponsorship.none.fl_txt_mv Agencia Nacional de Investigación e Innovación
Universidad Tecnológica
dc.identifier.anii.es.fl_str_mv FMV_3_2024_1_180447
dc.identifier.doi.none.fl_str_mv https://doi.org/10.57699/h5ga-jq79
dc.identifier.uri.none.fl_str_mv https://hdl.handle.net/20.500.12381/5556
dc.language.iso.none.fl_str_mv eng
dc.relation.none.fl_str_mv https://hdl.handle.net/20.500.12381/5558
dc.rights.*.fl_str_mv Acceso abierto
dc.rights.license.none.fl_str_mv Reconocimiento 4.0 Internacional. (CC BY)
dc.rights.none.fl_str_mv info:eu-repo/semantics/openAccess
dc.source.es.fl_str_mv 9th International Society for Microbial Electrochemistry and Technology Meeting (ISMET), Leipzig, Alemania, 17-19 de setiembre 2025
dc.source.none.fl_str_mv reponame:REDI
instname:Agencia Nacional de Investigación e Innovación
instacron:Agencia Nacional de Investigación e Innovación
dc.subject.anii.none.fl_str_mv Ingeniería y Tecnología
Biotecnología Industrial
Bioproductos, Biomateriales, Bioplásticos, Biocombustibles, Bioderivados, etc.
dc.subject.es.fl_str_mv Hydrogen
Electrohydrogenesis
Bioelectrochemical systems
dc.title.none.fl_str_mv Hydrogen production in Microbial Electrolysis Cells using stainless steel and nickel foam as cathode materials
dc.type.es.fl_str_mv Documento de conferencia
dc.type.none.fl_str_mv info:eu-repo/semantics/conferenceObject
dc.type.version.es.fl_str_mv Publicado
dc.type.version.none.fl_str_mv info:eu-repo/semantics/publishedVersion
description Hydrogen is the energy vector that can support the energy transition to replace fossil fuels and mitigate the effects of climate change. Agroindustrial wastewaters containing carbohydrates can be used as feedstock to obtain biohydrogen through dark fermentation. However, at the end of fermentation, between 60% and 70% of the initial organic matter is transformed into volatile fatty acids (VFAs). VFAs can be used in a subsequent step using Microbial Electrolysis Cells (MECs) to produce hydrogen, increasing the overall hydrogen yield that can be obtained from the initial substrate. MECs consist of an anode and a cathode in two chambers separated by an ion-exchange membrane. At the anodic chamber an electroactive biofilm with exoelectrogenic bacteria metabolize the VFAs and transfers electrons to the anode. At the cathode water is reduced to produce high-purity molecular hydrogen. Unlike a conventional electrolysis cell (2-3 V), MECs require less power (1-1.5 V). However, the bottleneck for MECs implementation lies in incorporating low-cost materials that provide long-term operation. In this work we evaluate hydrogen production in MECs using an acetate(1.5g/L) in a first phase and acidogenic effluent from dark fermentation of brewery wastewater in a second phase. The brewery wastewater had a COD of 3.24g/L, 0,17 ± 0,02 g/L of carbohydrates, 662 mg/L of ethanol, 978 mg/L of acetic acid, 762mg/L of propionic acid and 66 mg/L of butyric acid. Anaerobic granular sludge was used as inoculum. Two cathode materials were tested, nickel foam and stainless steel and the catholyte was NaCl 125mM. MECs were operated at 30°C at a missing rate of 120rpm. Gas volume produced in both chambers was collected and measured in an inverted graduated cylinder. In the first phase (with acetate) H2 yield was not significantly different between both cathode materials (1011 ± 85 mL/L for stainless steel and 990 ± 94 mL/L for nickel foam. However, the applied potential was higher for stainless steel than for nickel foam (1.29 ± 0.17 vs 1.12 ± 0.03 respectively) which could indicate that a more active electrogenic biofilms were formed in the MEC with nickel foam cathode. Coulombic efficiency (81-84%) was not significantly different between MECs however electric efficiency was higher using nickel foam as cathode (92 ± 5% vs 84 ± 3%). In the first 10 operation cycles, COD removal was less of 60% for both cathode materials. This was due to a decrease of pH in the anodic chamber which affected the electroactive biofilm. In the following cycles, pH was adjusted every day and the COD removal increased to 90% and hydrogen production up to 1600 mL/L for both cathodes evaluate. After 25 cycles operated with acetate the substrate was changed to real brewery wastewater. Hydrogen production was higher using stainless steel (621 ± 178 mL/L) than nickel foam (546 ± 112 mL/L). Electrical efficiency was around 84 % in both cases. However, for both configurations, the organic matter removal was lower than 50 %, and coulombic efficiency was lower than 75 %. At the same time, both cathode materials have a limit for recovering electrons and transforming them into hydrogen (cathodic efficiency) less than 80%. Microbial communities of the anodes are being analyzed by 16S amplicon sequencing.
eu_rights_str_mv openAccess
format conferenceObject
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institution Agencia Nacional de Investigación e Innovación
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repository.mail.fl_str_mv jmaldini@anii.org.uy
repository.name.fl_str_mv REDI - Agencia Nacional de Investigación e Innovación
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rights_invalid_str_mv Reconocimiento 4.0 Internacional. (CC BY)
Acceso abierto
spelling Reconocimiento 4.0 Internacional. (CC BY)Acceso abiertoinfo:eu-repo/semantics/openAccess2026-05-28T18:01:20Z2026-05-28T18:01:20Z2025https://hdl.handle.net/20.500.12381/5556FMV_3_2024_1_180447https://doi.org/10.57699/h5ga-jq79Hydrogen is the energy vector that can support the energy transition to replace fossil fuels and mitigate the effects of climate change. Agroindustrial wastewaters containing carbohydrates can be used as feedstock to obtain biohydrogen through dark fermentation. However, at the end of fermentation, between 60% and 70% of the initial organic matter is transformed into volatile fatty acids (VFAs). VFAs can be used in a subsequent step using Microbial Electrolysis Cells (MECs) to produce hydrogen, increasing the overall hydrogen yield that can be obtained from the initial substrate. MECs consist of an anode and a cathode in two chambers separated by an ion-exchange membrane. At the anodic chamber an electroactive biofilm with exoelectrogenic bacteria metabolize the VFAs and transfers electrons to the anode. At the cathode water is reduced to produce high-purity molecular hydrogen. Unlike a conventional electrolysis cell (2-3 V), MECs require less power (1-1.5 V). However, the bottleneck for MECs implementation lies in incorporating low-cost materials that provide long-term operation. In this work we evaluate hydrogen production in MECs using an acetate(1.5g/L) in a first phase and acidogenic effluent from dark fermentation of brewery wastewater in a second phase. The brewery wastewater had a COD of 3.24g/L, 0,17 ± 0,02 g/L of carbohydrates, 662 mg/L of ethanol, 978 mg/L of acetic acid, 762mg/L of propionic acid and 66 mg/L of butyric acid. Anaerobic granular sludge was used as inoculum. Two cathode materials were tested, nickel foam and stainless steel and the catholyte was NaCl 125mM. MECs were operated at 30°C at a missing rate of 120rpm. Gas volume produced in both chambers was collected and measured in an inverted graduated cylinder. In the first phase (with acetate) H2 yield was not significantly different between both cathode materials (1011 ± 85 mL/L for stainless steel and 990 ± 94 mL/L for nickel foam. However, the applied potential was higher for stainless steel than for nickel foam (1.29 ± 0.17 vs 1.12 ± 0.03 respectively) which could indicate that a more active electrogenic biofilms were formed in the MEC with nickel foam cathode. Coulombic efficiency (81-84%) was not significantly different between MECs however electric efficiency was higher using nickel foam as cathode (92 ± 5% vs 84 ± 3%). In the first 10 operation cycles, COD removal was less of 60% for both cathode materials. This was due to a decrease of pH in the anodic chamber which affected the electroactive biofilm. In the following cycles, pH was adjusted every day and the COD removal increased to 90% and hydrogen production up to 1600 mL/L for both cathodes evaluate. After 25 cycles operated with acetate the substrate was changed to real brewery wastewater. Hydrogen production was higher using stainless steel (621 ± 178 mL/L) than nickel foam (546 ± 112 mL/L). Electrical efficiency was around 84 % in both cases. However, for both configurations, the organic matter removal was lower than 50 %, and coulombic efficiency was lower than 75 %. At the same time, both cathode materials have a limit for recovering electrons and transforming them into hydrogen (cathodic efficiency) less than 80%. Microbial communities of the anodes are being analyzed by 16S amplicon sequencing.Agencia Nacional de Investigación e InnovaciónUniversidad Tecnológicaenghttps://hdl.handle.net/20.500.12381/55589th International Society for Microbial Electrochemistry and Technology Meeting (ISMET), Leipzig, Alemania, 17-19 de setiembre 2025reponame:REDIinstname:Agencia Nacional de Investigación e Innovacióninstacron:Agencia Nacional de Investigación e InnovaciónHydrogenElectrohydrogenesisBioelectrochemical systemsIngeniería y TecnologíaBiotecnología IndustrialBioproductos, Biomateriales, Bioplásticos, Biocombustibles, Bioderivados, etc.Hydrogen production in Microbial Electrolysis Cells using stainless steel and nickel foam as cathode materialsDocumento de conferenciaPublicadoinfo:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/conferenceObjectUniversidad TecnológicaInstituto de Investigaciones Biológicas Clemente Estable//Ingeniería y Tecnología/Biotecnología Industrial/Bioproductos, Biomateriales, Bioplásticos, Biocombustibles, Bioderivados, etc.Cardeña, RenéVarela, LucianaCabezas, AngelaLICENSElicense.txtlicense.txttext/plain; charset=utf-84967https://redi.anii.org.uy/jspui/bitstream/20.500.12381/5556/2/license.txta4ce09f01b5dd771727aa05c73851623MD52ORIGINALCardeña_ISMET9.pdfCardeña_ISMET9.pdfapplication/pdf503798https://redi.anii.org.uy/jspui/bitstream/20.500.12381/5556/1/Carde%c3%b1a_ISMET9.pdf1a948505bce9b797e5072f1d51d7f096MD5120.500.12381/55562026-05-28 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- Agencia Nacional de Investigación e Innovaciónfalse
spellingShingle Hydrogen production in Microbial Electrolysis Cells using stainless steel and nickel foam as cathode materials
Cardeña, René
Hydrogen
Electrohydrogenesis
Bioelectrochemical systems
Ingeniería y Tecnología
Biotecnología Industrial
Bioproductos, Biomateriales, Bioplásticos, Biocombustibles, Bioderivados, etc.
status_str publishedVersion
title Hydrogen production in Microbial Electrolysis Cells using stainless steel and nickel foam as cathode materials
title_full Hydrogen production in Microbial Electrolysis Cells using stainless steel and nickel foam as cathode materials
title_fullStr Hydrogen production in Microbial Electrolysis Cells using stainless steel and nickel foam as cathode materials
title_full_unstemmed Hydrogen production in Microbial Electrolysis Cells using stainless steel and nickel foam as cathode materials
title_short Hydrogen production in Microbial Electrolysis Cells using stainless steel and nickel foam as cathode materials
title_sort Hydrogen production in Microbial Electrolysis Cells using stainless steel and nickel foam as cathode materials
topic Hydrogen
Electrohydrogenesis
Bioelectrochemical systems
Ingeniería y Tecnología
Biotecnología Industrial
Bioproductos, Biomateriales, Bioplásticos, Biocombustibles, Bioderivados, etc.
url https://hdl.handle.net/20.500.12381/5556
https://doi.org/10.57699/h5ga-jq79