Decision making tool for industrial dairy sludge management : a real case study

Porley Santana, Agustin - Lacuesta Cabral, Jonathan - Gutiérrez Parodi, Soledad

Resumen:

Uruguay, a small country with a population of 3 million people, is the seventh largest exporter of dairy products in the world. Also, seventy percent of the milk produced in Uruguay is exported. Uruguay's commitment to sustainable practices can be reflected in the country brand “Uruguay Natural", which emphasize a genuine connection with nature. In this context, the dairy sector faces the challenge of properly managing its waste, from primary production to consumption, including industrial processes. An important type of high-organic-content waste generated is the sludge from the wastewater treatment systems of dairy processing plants, which produce liquid milk, powdered milk, and a significant range of mass- consumption products. Currently, the most common method of managing these sludges in Uruguay is their disposal in a landfill. However, this option is neither the most suitable for minimizing environmental impact nor the most cost-effective one. There are different alternatives for the disposal of these sludges, considering the sustainability of the entire value chain. Some of them include the distribution of digested sludges on dairy farms as soil amendment, composting, use as an energy source, or as a partial substitute for nutrients after drying and pelletization, among others. However, the environmentally proper management of these sludges often entails significant costs for companies, whose finances are strained by intense international competition. How to select the most suitable path to minimize economic impact? This question resumes the aim of this work. It is addressed within the context of a case study involving an industrial plant located in the central region of the country. Limited attention has been devoted to the application of mathematical optimization tools specifically for the management of sludge within the dairy industry (Perimal et al. (2017), Yapiciočlu and Yeşilnacar (2021), Olajire and Shah (2009)). This research aims to develop a decision-making framework tailored for the board within the dairy industry, facilitating comparative analyses across diverse scenarios, that is, to solve a process synthesis problem (PSP) of sludge management within the framework of Process Systems Engineering (PSE). Different management alternatives were considered, with the selection criterion being the possibility of obtaining experimental data on efficiencies and costs at a real scale: combinations of chemical conditioning and mechanical dewatering, drying, on-field distribution as a soil amendment in dairy farms, use as fuel and disposal in sanitary landfills as a base case for comparison. The problem is implemented for a specific case, but by adjusting parameters related to geographic location, site-specific costs, and characteristics of the sludge to be disposed of, the tool is applicable to other cases. Predicting the mechanical dewatering efficiency of a candidate technology is challenging, as this parameter depends on the type of sludge under consideration. This aspect is significant because the residual moisture content in sludge cakes impacts subsequent treatment costs due to increased volume. Thus, it is important to identify the primary variables within the dewatering process (Novak (2006), Richard I. Dick and Novak (1980), WAK (2006)). A second objective is to assess dewatering efficiencies for sludges of different origins, providing valuable information to extrapolate the results obtained in this case to other dairy plants.

Detalles Bibliográficos
2024
CSIC
Proyecto ANII No FSE1 2019 1 159580
Beca de Maestría ANII POS_NAC_2022_4_174069
Process synthesis
Dewatering potential
Techno-economic evaluation
Optimization
Inglés
Universidad de la República
COLIBRI
https://hdl.handle.net/20.500.12008/55259
Acceso abierto
Licencia Creative Commons Atribución - No Comercial - Sin Derivadas (CC - By-NC-ND 4.0)
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author Porley Santana, Agustin
author2 Lacuesta Cabral, Jonathan
Gutiérrez Parodi, Soledad
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author_facet Porley Santana, Agustin
Lacuesta Cabral, Jonathan
Gutiérrez Parodi, Soledad
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dc.contributor.filiacion.none.fl_str_mv Porley Santana Agustin, Universidad de la República (Uruguay). Facultad de Ingeniería.
Lacuesta Cabral Jonathan, Universidad de la República (Uruguay). Facultad de Ingeniería.
Gutiérrez Parodi Soledad, Universidad de la República (Uruguay). Facultad de Ingeniería.
dc.coverage.spatial.es.fl_str_mv Uruguay
dc.creator.none.fl_str_mv Porley Santana, Agustin
Lacuesta Cabral, Jonathan
Gutiérrez Parodi, Soledad
dc.date.accessioned.none.fl_str_mv 2026-05-29T17:01:36Z
dc.date.available.none.fl_str_mv 2026-05-29T17:01:36Z
dc.date.issued.none.fl_str_mv 2024
dc.description.abstract.none.fl_txt_mv Uruguay, a small country with a population of 3 million people, is the seventh largest exporter of dairy products in the world. Also, seventy percent of the milk produced in Uruguay is exported. Uruguay's commitment to sustainable practices can be reflected in the country brand “Uruguay Natural", which emphasize a genuine connection with nature. In this context, the dairy sector faces the challenge of properly managing its waste, from primary production to consumption, including industrial processes. An important type of high-organic-content waste generated is the sludge from the wastewater treatment systems of dairy processing plants, which produce liquid milk, powdered milk, and a significant range of mass- consumption products. Currently, the most common method of managing these sludges in Uruguay is their disposal in a landfill. However, this option is neither the most suitable for minimizing environmental impact nor the most cost-effective one. There are different alternatives for the disposal of these sludges, considering the sustainability of the entire value chain. Some of them include the distribution of digested sludges on dairy farms as soil amendment, composting, use as an energy source, or as a partial substitute for nutrients after drying and pelletization, among others. However, the environmentally proper management of these sludges often entails significant costs for companies, whose finances are strained by intense international competition. How to select the most suitable path to minimize economic impact? This question resumes the aim of this work. It is addressed within the context of a case study involving an industrial plant located in the central region of the country. Limited attention has been devoted to the application of mathematical optimization tools specifically for the management of sludge within the dairy industry (Perimal et al. (2017), Yapiciočlu and Yeşilnacar (2021), Olajire and Shah (2009)). This research aims to develop a decision-making framework tailored for the board within the dairy industry, facilitating comparative analyses across diverse scenarios, that is, to solve a process synthesis problem (PSP) of sludge management within the framework of Process Systems Engineering (PSE). Different management alternatives were considered, with the selection criterion being the possibility of obtaining experimental data on efficiencies and costs at a real scale: combinations of chemical conditioning and mechanical dewatering, drying, on-field distribution as a soil amendment in dairy farms, use as fuel and disposal in sanitary landfills as a base case for comparison. The problem is implemented for a specific case, but by adjusting parameters related to geographic location, site-specific costs, and characteristics of the sludge to be disposed of, the tool is applicable to other cases. Predicting the mechanical dewatering efficiency of a candidate technology is challenging, as this parameter depends on the type of sludge under consideration. This aspect is significant because the residual moisture content in sludge cakes impacts subsequent treatment costs due to increased volume. Thus, it is important to identify the primary variables within the dewatering process (Novak (2006), Richard I. Dick and Novak (1980), WAK (2006)). A second objective is to assess dewatering efficiencies for sludges of different origins, providing valuable information to extrapolate the results obtained in this case to other dairy plants.
dc.description.sponsorship.none.fl_txt_mv CSIC
Proyecto ANII No FSE1 2019 1 159580
Beca de Maestría ANII POS_NAC_2022_4_174069
dc.format.extent.es.fl_str_mv 14 p.
dc.format.mimetype.es.fl_str_mv application/pdf
dc.identifier.citation.es.fl_str_mv Porley Santana, A., Lacuesta Cabral, J. y Gutiérrez Parodi, S. Decision making tool for industrial dairy sludge management : A real case study [en línea]. EN: 11th International Conference on Sustainable Solid Waste Management, Rhodes, Greece, 19-22 jun. 2024, pp. 1-14.
dc.identifier.uri.none.fl_str_mv https://hdl.handle.net/20.500.12008/55259
dc.language.iso.none.fl_str_mv en
eng
dc.publisher.es.fl_str_mv WtERT – Global Waste to Energy Research & Technology Council
dc.relation.none.fl_str_mv 11th International Conference on Sustainable Solid Waste Management, Rhodes, Greece, 19-22 jun. 2024, pp. 1-14.
dc.rights.license.none.fl_str_mv Licencia Creative Commons Atribución - No Comercial - Sin Derivadas (CC - By-NC-ND 4.0)
dc.rights.none.fl_str_mv info:eu-repo/semantics/openAccess
dc.source.none.fl_str_mv reponame:COLIBRI
instname:Universidad de la República
instacron:Universidad de la República
dc.subject.es.fl_str_mv Process synthesis
Dewatering potential
Techno-economic evaluation
Optimization
dc.title.none.fl_str_mv Decision making tool for industrial dairy sludge management : a real case study
dc.type.es.fl_str_mv Ponencia
dc.type.none.fl_str_mv info:eu-repo/semantics/conferenceObject
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description Uruguay, a small country with a population of 3 million people, is the seventh largest exporter of dairy products in the world. Also, seventy percent of the milk produced in Uruguay is exported. Uruguay's commitment to sustainable practices can be reflected in the country brand “Uruguay Natural", which emphasize a genuine connection with nature. In this context, the dairy sector faces the challenge of properly managing its waste, from primary production to consumption, including industrial processes. An important type of high-organic-content waste generated is the sludge from the wastewater treatment systems of dairy processing plants, which produce liquid milk, powdered milk, and a significant range of mass- consumption products. Currently, the most common method of managing these sludges in Uruguay is their disposal in a landfill. However, this option is neither the most suitable for minimizing environmental impact nor the most cost-effective one. There are different alternatives for the disposal of these sludges, considering the sustainability of the entire value chain. Some of them include the distribution of digested sludges on dairy farms as soil amendment, composting, use as an energy source, or as a partial substitute for nutrients after drying and pelletization, among others. However, the environmentally proper management of these sludges often entails significant costs for companies, whose finances are strained by intense international competition. How to select the most suitable path to minimize economic impact? This question resumes the aim of this work. It is addressed within the context of a case study involving an industrial plant located in the central region of the country. Limited attention has been devoted to the application of mathematical optimization tools specifically for the management of sludge within the dairy industry (Perimal et al. (2017), Yapiciočlu and Yeşilnacar (2021), Olajire and Shah (2009)). This research aims to develop a decision-making framework tailored for the board within the dairy industry, facilitating comparative analyses across diverse scenarios, that is, to solve a process synthesis problem (PSP) of sludge management within the framework of Process Systems Engineering (PSE). Different management alternatives were considered, with the selection criterion being the possibility of obtaining experimental data on efficiencies and costs at a real scale: combinations of chemical conditioning and mechanical dewatering, drying, on-field distribution as a soil amendment in dairy farms, use as fuel and disposal in sanitary landfills as a base case for comparison. The problem is implemented for a specific case, but by adjusting parameters related to geographic location, site-specific costs, and characteristics of the sludge to be disposed of, the tool is applicable to other cases. Predicting the mechanical dewatering efficiency of a candidate technology is challenging, as this parameter depends on the type of sludge under consideration. This aspect is significant because the residual moisture content in sludge cakes impacts subsequent treatment costs due to increased volume. Thus, it is important to identify the primary variables within the dewatering process (Novak (2006), Richard I. Dick and Novak (1980), WAK (2006)). A second objective is to assess dewatering efficiencies for sludges of different origins, providing valuable information to extrapolate the results obtained in this case to other dairy plants.
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spelling Porley Santana Agustin, Universidad de la República (Uruguay). Facultad de Ingeniería.Lacuesta Cabral Jonathan, Universidad de la República (Uruguay). Facultad de Ingeniería.Gutiérrez Parodi Soledad, Universidad de la República (Uruguay). Facultad de Ingeniería.Uruguay2026-05-29T17:01:36Z2026-05-29T17:01:36Z2024Porley Santana, A., Lacuesta Cabral, J. y Gutiérrez Parodi, S. Decision making tool for industrial dairy sludge management : A real case study [en línea]. EN: 11th International Conference on Sustainable Solid Waste Management, Rhodes, Greece, 19-22 jun. 2024, pp. 1-14.https://hdl.handle.net/20.500.12008/55259Uruguay, a small country with a population of 3 million people, is the seventh largest exporter of dairy products in the world. Also, seventy percent of the milk produced in Uruguay is exported. Uruguay's commitment to sustainable practices can be reflected in the country brand “Uruguay Natural", which emphasize a genuine connection with nature. In this context, the dairy sector faces the challenge of properly managing its waste, from primary production to consumption, including industrial processes. An important type of high-organic-content waste generated is the sludge from the wastewater treatment systems of dairy processing plants, which produce liquid milk, powdered milk, and a significant range of mass- consumption products. Currently, the most common method of managing these sludges in Uruguay is their disposal in a landfill. However, this option is neither the most suitable for minimizing environmental impact nor the most cost-effective one. There are different alternatives for the disposal of these sludges, considering the sustainability of the entire value chain. Some of them include the distribution of digested sludges on dairy farms as soil amendment, composting, use as an energy source, or as a partial substitute for nutrients after drying and pelletization, among others. However, the environmentally proper management of these sludges often entails significant costs for companies, whose finances are strained by intense international competition. How to select the most suitable path to minimize economic impact? This question resumes the aim of this work. It is addressed within the context of a case study involving an industrial plant located in the central region of the country. Limited attention has been devoted to the application of mathematical optimization tools specifically for the management of sludge within the dairy industry (Perimal et al. (2017), Yapiciočlu and Yeşilnacar (2021), Olajire and Shah (2009)). This research aims to develop a decision-making framework tailored for the board within the dairy industry, facilitating comparative analyses across diverse scenarios, that is, to solve a process synthesis problem (PSP) of sludge management within the framework of Process Systems Engineering (PSE). Different management alternatives were considered, with the selection criterion being the possibility of obtaining experimental data on efficiencies and costs at a real scale: combinations of chemical conditioning and mechanical dewatering, drying, on-field distribution as a soil amendment in dairy farms, use as fuel and disposal in sanitary landfills as a base case for comparison. The problem is implemented for a specific case, but by adjusting parameters related to geographic location, site-specific costs, and characteristics of the sludge to be disposed of, the tool is applicable to other cases. Predicting the mechanical dewatering efficiency of a candidate technology is challenging, as this parameter depends on the type of sludge under consideration. This aspect is significant because the residual moisture content in sludge cakes impacts subsequent treatment costs due to increased volume. Thus, it is important to identify the primary variables within the dewatering process (Novak (2006), Richard I. Dick and Novak (1980), WAK (2006)). A second objective is to assess dewatering efficiencies for sludges of different origins, providing valuable information to extrapolate the results obtained in this case to other dairy plants.Submitted by Ribeiro Jorge (jribeiro@fing.edu.uy) on 2026-05-28T20:40:28Z No. of bitstreams: 3 license_rdf: 27293 bytes, checksum: d62648cf14c1e37917d392ac87012955 (MD5) PLG24-Ponencia.pdf: 999477 bytes, checksum: 4a3742237c44579ce6f936a02cee4968 (MD5) PLG24-Resumen.pdf: 153029 bytes, checksum: 6c3305e31a470a6e51e459aebef0bff9 (MD5)Approved for entry into archive by Machado Jimena (jmachado@fing.edu.uy) on 2026-05-29T16:51:14Z (GMT) No. of bitstreams: 3 license_rdf: 27293 bytes, checksum: d62648cf14c1e37917d392ac87012955 (MD5) PLG24-Ponencia.pdf: 999477 bytes, checksum: 4a3742237c44579ce6f936a02cee4968 (MD5) PLG24-Resumen.pdf: 153029 bytes, checksum: 6c3305e31a470a6e51e459aebef0bff9 (MD5)Made available in DSpace by Luna Fabiana (fabiana.luna@seciu.edu.uy) on 2026-05-29T17:01:36Z (GMT). No. of bitstreams: 3 license_rdf: 27293 bytes, checksum: d62648cf14c1e37917d392ac87012955 (MD5) PLG24-Ponencia.pdf: 999477 bytes, checksum: 4a3742237c44579ce6f936a02cee4968 (MD5) PLG24-Resumen.pdf: 153029 bytes, checksum: 6c3305e31a470a6e51e459aebef0bff9 (MD5) Previous issue date: 2024CSICProyecto ANII No FSE1 2019 1 159580Beca de Maestría ANII POS_NAC_2022_4_17406914 p.application/pdfenengWtERT – Global Waste to Energy Research & Technology Council11th International Conference on Sustainable Solid Waste Management, Rhodes, Greece, 19-22 jun. 2024, pp. 1-14.Las obras depositadas en el Repositorio se rigen por la Ordenanza de los Derechos de la Propiedad Intelectual de la Universidad de la República.(Res. Nº 91 de C.D.C. de 8/III/1994 – D.O. 7/IV/1994) y por la Ordenanza del Repositorio Abierto de la Universidad de la República (Res. 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públicahttps://udelar.edu.uy/https://www.colibri.udelar.edu.uy/oai/requestkarina.camps@seciu.edu.uyUruguayopendoar:47712026-05-29T17:01:36COLIBRI - Universidad de la Repúblicafalse
spellingShingle Decision making tool for industrial dairy sludge management : a real case study
Porley Santana, Agustin
Process synthesis
Dewatering potential
Techno-economic evaluation
Optimization
status_str publishedVersion
title Decision making tool for industrial dairy sludge management : a real case study
title_full Decision making tool for industrial dairy sludge management : a real case study
title_fullStr Decision making tool for industrial dairy sludge management : a real case study
title_full_unstemmed Decision making tool for industrial dairy sludge management : a real case study
title_short Decision making tool for industrial dairy sludge management : a real case study
title_sort Decision making tool for industrial dairy sludge management : a real case study
topic Process synthesis
Dewatering potential
Techno-economic evaluation
Optimization
url https://hdl.handle.net/20.500.12008/55259