Dewatering process : mathematical and experimental approach for optimal sludge management in dairy industry
Resumen:
The dairy industry is striving to reduce its environmental impact, with a particular focus on sustainable sludge management. A decision-making tool has been developed for Uruguayan dairy companies to optimize sludge management processes. This tool was created by proposing a superstructure and employing mathematical programming, allowing for a comprehensive evaluation of various operational alternatives. The tool evaluated various options, including dewatering, drying, and final disposal. The most cost-effective solution identified was the use of geotextile bags for dewatering, followed by drying and combustion. This alternative proved to be 20% cheaper than the baseline method and also provided a valorization alternative of the waste as a fuel. The tool’s utility was demonstrated through sensitivity analyses. To enhance the tool’s accuracy, an experimental study was conducted to assess sludge dewaterability under pressure. Samples of sludge with varying origins and compositions were analyzed, revealing significant differences in the minimum moisture percentage achieved, despite similarities in the general shape of the curves. These findings enable a better selection of dewatering technologies based on the specific characteristics of each sludge, contributing to more efficient and sustainable management of dairy industry waste.
| 2025 | |
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Proyecto ANII No FSE1 2019 1 159580. Beca de Maestría ANII POS_NAC_2022_4_174069. |
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Process synthesis Dewatering potential Techno-economic evaluation Optimization |
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| Inglés | |
| Universidad de la República | |
| COLIBRI | |
| https://hdl.handle.net/20.500.12008/55262 | |
| Acceso abierto | |
| Licencia Creative Commons Atribución - No Comercial - Sin Derivadas (CC - By-NC-ND 4.0) |
| _version_ | 1875693092091199488 |
|---|---|
| author | Porley Santana, Agustin |
| author2 | Lacuesta Cabral, Jonathan Gutiérrez Parodi, Soledad |
| author2_role | author author |
| author_facet | Porley Santana, Agustin Lacuesta Cabral, Jonathan Gutiérrez Parodi, Soledad |
| author_role | author |
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| collection | COLIBRI |
| dc.contributor.filiacion.none.fl_str_mv | Porley Santana Agustin, Universidad de la República (Uruguay). Facultad de Ingeniería. Lacuesta Cabral Jonathan, Universidad de la República (Uruguay). Facultad de Ingeniería. Gutiérrez Parodi Soledad, Universidad de la República (Uruguay). Facultad de Ingeniería. |
| dc.coverage.spatial.es.fl_str_mv | Uruguay |
| dc.creator.none.fl_str_mv | Porley Santana, Agustin Lacuesta Cabral, Jonathan Gutiérrez Parodi, Soledad |
| dc.date.accessioned.none.fl_str_mv | 2026-05-29T17:02:11Z |
| dc.date.available.none.fl_str_mv | 2026-05-29T17:02:11Z |
| dc.date.issued.none.fl_str_mv | 2025 |
| dc.description.abstract.none.fl_txt_mv | The dairy industry is striving to reduce its environmental impact, with a particular focus on sustainable sludge management. A decision-making tool has been developed for Uruguayan dairy companies to optimize sludge management processes. This tool was created by proposing a superstructure and employing mathematical programming, allowing for a comprehensive evaluation of various operational alternatives. The tool evaluated various options, including dewatering, drying, and final disposal. The most cost-effective solution identified was the use of geotextile bags for dewatering, followed by drying and combustion. This alternative proved to be 20% cheaper than the baseline method and also provided a valorization alternative of the waste as a fuel. The tool’s utility was demonstrated through sensitivity analyses. To enhance the tool’s accuracy, an experimental study was conducted to assess sludge dewaterability under pressure. Samples of sludge with varying origins and compositions were analyzed, revealing significant differences in the minimum moisture percentage achieved, despite similarities in the general shape of the curves. These findings enable a better selection of dewatering technologies based on the specific characteristics of each sludge, contributing to more efficient and sustainable management of dairy industry waste. |
| dc.description.sponsorship.none.fl_txt_mv | Proyecto ANII No FSE1 2019 1 159580. Beca de Maestría ANII POS_NAC_2022_4_174069. |
| dc.format.extent.es.fl_str_mv | 14 p. |
| dc.format.mimetype.es.fl_str_mv | application/pdf |
| dc.identifier.citation.es.fl_str_mv | Porley Santana, A., Lacuesta Cabral, J. y Gutiérrez Parodi, S. "Dewatering process : Mathematical and experimental approach for optimal sludge management in dairy industry". Journal of Material Cycles and Waste Management. [en línea]. 2025, vol. 27, no. 6, pp. 4767-4780. DOI: 10.1007/s10163-025-02387-1. |
| dc.identifier.uri.none.fl_str_mv | https://hdl.handle.net/20.500.12008/55262 |
| dc.language.iso.none.fl_str_mv | en eng |
| dc.relation.none.fl_str_mv | Journal of Material Cycles and Waste Management, vol. 27, no. 6, nov. 2025, pp. 4767 - 4780, DOI: 10.1007/s10163-025-02387-1 |
| dc.rights.license.none.fl_str_mv | Licencia Creative Commons Atribución - No Comercial - Sin Derivadas (CC - By-NC-ND 4.0) |
| dc.rights.none.fl_str_mv | info:eu-repo/semantics/openAccess |
| dc.source.none.fl_str_mv | reponame:COLIBRI instname:Universidad de la República instacron:Universidad de la República |
| dc.subject.es.fl_str_mv | Process synthesis Dewatering potential Techno-economic evaluation Optimization |
| dc.title.none.fl_str_mv | Dewatering process : mathematical and experimental approach for optimal sludge management in dairy industry |
| dc.type.es.fl_str_mv | Artículo |
| dc.type.none.fl_str_mv | info:eu-repo/semantics/article |
| dc.type.version.none.fl_str_mv | info:eu-repo/semantics/publishedVersion |
| description | The dairy industry is striving to reduce its environmental impact, with a particular focus on sustainable sludge management. A decision-making tool has been developed for Uruguayan dairy companies to optimize sludge management processes. This tool was created by proposing a superstructure and employing mathematical programming, allowing for a comprehensive evaluation of various operational alternatives. The tool evaluated various options, including dewatering, drying, and final disposal. The most cost-effective solution identified was the use of geotextile bags for dewatering, followed by drying and combustion. This alternative proved to be 20% cheaper than the baseline method and also provided a valorization alternative of the waste as a fuel. The tool’s utility was demonstrated through sensitivity analyses. To enhance the tool’s accuracy, an experimental study was conducted to assess sludge dewaterability under pressure. Samples of sludge with varying origins and compositions were analyzed, revealing significant differences in the minimum moisture percentage achieved, despite similarities in the general shape of the curves. These findings enable a better selection of dewatering technologies based on the specific characteristics of each sludge, contributing to more efficient and sustainable management of dairy industry waste. |
| eu_rights_str_mv | openAccess |
| format | article |
| id | COLIBRI_1278b788d86ef3925a58ae32420543b6 |
| identifier_str_mv | Porley Santana, A., Lacuesta Cabral, J. y Gutiérrez Parodi, S. "Dewatering process : Mathematical and experimental approach for optimal sludge management in dairy industry". Journal of Material Cycles and Waste Management. [en línea]. 2025, vol. 27, no. 6, pp. 4767-4780. DOI: 10.1007/s10163-025-02387-1. |
| instacron_str | Universidad de la República |
| institution | Universidad de la República |
| instname_str | Universidad de la República |
| language | eng |
| language_invalid_str_mv | en |
| network_acronym_str | COLIBRI |
| network_name_str | COLIBRI |
| oai_identifier_str | oai:colibri.udelar.edu.uy:20.500.12008/55262 |
| publishDate | 2025 |
| reponame_str | COLIBRI |
| repository.mail.fl_str_mv | karina.camps@seciu.edu.uy |
| repository.name.fl_str_mv | COLIBRI - Universidad de la República |
| repository_id_str | 4771 |
| rights_invalid_str_mv | Licencia Creative Commons Atribución - No Comercial - Sin Derivadas (CC - By-NC-ND 4.0) |
| spelling | Porley Santana Agustin, Universidad de la República (Uruguay). Facultad de Ingeniería.Lacuesta Cabral Jonathan, Universidad de la República (Uruguay). Facultad de Ingeniería.Gutiérrez Parodi Soledad, Universidad de la República (Uruguay). Facultad de Ingeniería.Uruguay2026-05-29T17:02:11Z2026-05-29T17:02:11Z2025Porley Santana, A., Lacuesta Cabral, J. y Gutiérrez Parodi, S. "Dewatering process : Mathematical and experimental approach for optimal sludge management in dairy industry". Journal of Material Cycles and Waste Management. [en línea]. 2025, vol. 27, no. 6, pp. 4767-4780. DOI: 10.1007/s10163-025-02387-1.https://hdl.handle.net/20.500.12008/55262The dairy industry is striving to reduce its environmental impact, with a particular focus on sustainable sludge management. A decision-making tool has been developed for Uruguayan dairy companies to optimize sludge management processes. This tool was created by proposing a superstructure and employing mathematical programming, allowing for a comprehensive evaluation of various operational alternatives. The tool evaluated various options, including dewatering, drying, and final disposal. The most cost-effective solution identified was the use of geotextile bags for dewatering, followed by drying and combustion. This alternative proved to be 20% cheaper than the baseline method and also provided a valorization alternative of the waste as a fuel. The tool’s utility was demonstrated through sensitivity analyses. To enhance the tool’s accuracy, an experimental study was conducted to assess sludge dewaterability under pressure. Samples of sludge with varying origins and compositions were analyzed, revealing significant differences in the minimum moisture percentage achieved, despite similarities in the general shape of the curves. These findings enable a better selection of dewatering technologies based on the specific characteristics of each sludge, contributing to more efficient and sustainable management of dairy industry waste.Submitted by Ribeiro Jorge (jribeiro@fing.edu.uy) on 2026-05-28T20:01:35Z No. of bitstreams: 2 license_rdf: 27293 bytes, checksum: d62648cf14c1e37917d392ac87012955 (MD5) PLG25.pdf: 1466211 bytes, checksum: c0cef48a846e970d58f90e6bf7b8248e (MD5)Approved for entry into archive by Machado Jimena (jmachado@fing.edu.uy) on 2026-05-29T16:54:51Z (GMT) No. of bitstreams: 2 license_rdf: 27293 bytes, checksum: d62648cf14c1e37917d392ac87012955 (MD5) PLG25.pdf: 1466211 bytes, checksum: c0cef48a846e970d58f90e6bf7b8248e (MD5)Made available in DSpace by Luna Fabiana (fabiana.luna@seciu.edu.uy) on 2026-05-29T17:02:11Z (GMT). No. of bitstreams: 2 license_rdf: 27293 bytes, checksum: d62648cf14c1e37917d392ac87012955 (MD5) PLG25.pdf: 1466211 bytes, checksum: c0cef48a846e970d58f90e6bf7b8248e (MD5) Previous issue date: 2025Proyecto ANII No FSE1 2019 1 159580.Beca de Maestría ANII POS_NAC_2022_4_174069.14 p.application/pdfenengJournal of Material Cycles and Waste Management, vol. 27, no. 6, nov. 2025, pp. 4767 - 4780, DOI: 10.1007/s10163-025-02387-1Las obras depositadas en el Repositorio se rigen por la Ordenanza de los Derechos de la Propiedad Intelectual de la Universidad de la República.(Res. Nº 91 de C.D.C. de 8/III/1994 – D.O. 7/IV/1994) y por la Ordenanza del Repositorio Abierto de la Universidad de la República (Res. Nº 16 de C.D.C. de 07/10/2014)info:eu-repo/semantics/openAccessLicencia Creative Commons Atribución - No Comercial - Sin Derivadas (CC - By-NC-ND 4.0)Process synthesisDewatering potentialTechno-economic evaluationOptimizationDewatering process : mathematical and experimental approach for optimal sludge management in dairy industryArtículoinfo:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionreponame:COLIBRIinstname:Universidad de la Repúblicainstacron:Universidad de la RepúblicaPorley Santana, AgustinLacuesta Cabral, JonathanGutiérrez Parodi, SoledadLICENSElicense.txtlicense.txttext/plain; charset=utf-84267http://localhost:8080/xmlui/bitstream/20.500.12008/55262/5/license.txt6429389a7df7277b72b7924fdc7d47a9MD55LICENSElicense.txtlicense.txttext/plain; charset=utf-84267http://localhost:8080/xmlui/bitstream/20.500.12008/55262/5/license.txt6429389a7df7277b72b7924fdc7d47a9MD55CC-LICENSElicense_urllicense_urltext/plain; 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- Universidad de la Repúblicafalse |
| spellingShingle | Dewatering process : mathematical and experimental approach for optimal sludge management in dairy industry Porley Santana, Agustin Process synthesis Dewatering potential Techno-economic evaluation Optimization |
| status_str | publishedVersion |
| title | Dewatering process : mathematical and experimental approach for optimal sludge management in dairy industry |
| title_full | Dewatering process : mathematical and experimental approach for optimal sludge management in dairy industry |
| title_fullStr | Dewatering process : mathematical and experimental approach for optimal sludge management in dairy industry |
| title_full_unstemmed | Dewatering process : mathematical and experimental approach for optimal sludge management in dairy industry |
| title_short | Dewatering process : mathematical and experimental approach for optimal sludge management in dairy industry |
| title_sort | Dewatering process : mathematical and experimental approach for optimal sludge management in dairy industry |
| topic | Process synthesis Dewatering potential Techno-economic evaluation Optimization |
| url | https://hdl.handle.net/20.500.12008/55262 |