Dewatering process : mathematical and experimental approach for optimal sludge management in dairy industry

Porley Santana, Agustin - Lacuesta Cabral, Jonathan - Gutiérrez Parodi, Soledad

Resumen:

The dairy industry is striving to reduce its environmental impact, with a particular focus on sustainable sludge management. A decision-making tool has been developed for Uruguayan dairy companies to optimize sludge management processes. This tool was created by proposing a superstructure and employing mathematical programming, allowing for a comprehensive evaluation of various operational alternatives. The tool evaluated various options, including dewatering, drying, and final disposal. The most cost-effective solution identified was the use of geotextile bags for dewatering, followed by drying and combustion. This alternative proved to be 20% cheaper than the baseline method and also provided a valorization alternative of the waste as a fuel. The tool’s utility was demonstrated through sensitivity analyses. To enhance the tool’s accuracy, an experimental study was conducted to assess sludge dewaterability under pressure. Samples of sludge with varying origins and compositions were analyzed, revealing significant differences in the minimum moisture percentage achieved, despite similarities in the general shape of the curves. These findings enable a better selection of dewatering technologies based on the specific characteristics of each sludge, contributing to more efficient and sustainable management of dairy industry waste.

Detalles Bibliográficos
2025
Proyecto ANII No FSE1 2019 1 159580.
Beca de Maestría ANII POS_NAC_2022_4_174069.
Process synthesis
Dewatering potential
Techno-economic evaluation
Optimization
Inglés
Universidad de la República
COLIBRI
https://hdl.handle.net/20.500.12008/55262
Acceso abierto
Licencia Creative Commons Atribución - No Comercial - Sin Derivadas (CC - By-NC-ND 4.0)
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author Porley Santana, Agustin
author2 Lacuesta Cabral, Jonathan
Gutiérrez Parodi, Soledad
author2_role author
author
author_facet Porley Santana, Agustin
Lacuesta Cabral, Jonathan
Gutiérrez Parodi, Soledad
author_role author
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dc.contributor.filiacion.none.fl_str_mv Porley Santana Agustin, Universidad de la República (Uruguay). Facultad de Ingeniería.
Lacuesta Cabral Jonathan, Universidad de la República (Uruguay). Facultad de Ingeniería.
Gutiérrez Parodi Soledad, Universidad de la República (Uruguay). Facultad de Ingeniería.
dc.coverage.spatial.es.fl_str_mv Uruguay
dc.creator.none.fl_str_mv Porley Santana, Agustin
Lacuesta Cabral, Jonathan
Gutiérrez Parodi, Soledad
dc.date.accessioned.none.fl_str_mv 2026-05-29T17:02:11Z
dc.date.available.none.fl_str_mv 2026-05-29T17:02:11Z
dc.date.issued.none.fl_str_mv 2025
dc.description.abstract.none.fl_txt_mv The dairy industry is striving to reduce its environmental impact, with a particular focus on sustainable sludge management. A decision-making tool has been developed for Uruguayan dairy companies to optimize sludge management processes. This tool was created by proposing a superstructure and employing mathematical programming, allowing for a comprehensive evaluation of various operational alternatives. The tool evaluated various options, including dewatering, drying, and final disposal. The most cost-effective solution identified was the use of geotextile bags for dewatering, followed by drying and combustion. This alternative proved to be 20% cheaper than the baseline method and also provided a valorization alternative of the waste as a fuel. The tool’s utility was demonstrated through sensitivity analyses. To enhance the tool’s accuracy, an experimental study was conducted to assess sludge dewaterability under pressure. Samples of sludge with varying origins and compositions were analyzed, revealing significant differences in the minimum moisture percentage achieved, despite similarities in the general shape of the curves. These findings enable a better selection of dewatering technologies based on the specific characteristics of each sludge, contributing to more efficient and sustainable management of dairy industry waste.
dc.description.sponsorship.none.fl_txt_mv Proyecto ANII No FSE1 2019 1 159580.
Beca de Maestría ANII POS_NAC_2022_4_174069.
dc.format.extent.es.fl_str_mv 14 p.
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dc.identifier.citation.es.fl_str_mv Porley Santana, A., Lacuesta Cabral, J. y Gutiérrez Parodi, S. "Dewatering process : Mathematical and experimental approach for optimal sludge management in dairy industry". Journal of Material Cycles and Waste Management. [en línea]. 2025, vol. 27, no. 6, pp. 4767-4780. DOI: 10.1007/s10163-025-02387-1.
dc.identifier.uri.none.fl_str_mv https://hdl.handle.net/20.500.12008/55262
dc.language.iso.none.fl_str_mv en
eng
dc.relation.none.fl_str_mv Journal of Material Cycles and Waste Management, vol. 27, no. 6, nov. 2025, pp. 4767 - 4780, DOI: 10.1007/s10163-025-02387-1
dc.rights.license.none.fl_str_mv Licencia Creative Commons Atribución - No Comercial - Sin Derivadas (CC - By-NC-ND 4.0)
dc.rights.none.fl_str_mv info:eu-repo/semantics/openAccess
dc.source.none.fl_str_mv reponame:COLIBRI
instname:Universidad de la República
instacron:Universidad de la República
dc.subject.es.fl_str_mv Process synthesis
Dewatering potential
Techno-economic evaluation
Optimization
dc.title.none.fl_str_mv Dewatering process : mathematical and experimental approach for optimal sludge management in dairy industry
dc.type.es.fl_str_mv Artículo
dc.type.none.fl_str_mv info:eu-repo/semantics/article
dc.type.version.none.fl_str_mv info:eu-repo/semantics/publishedVersion
description The dairy industry is striving to reduce its environmental impact, with a particular focus on sustainable sludge management. A decision-making tool has been developed for Uruguayan dairy companies to optimize sludge management processes. This tool was created by proposing a superstructure and employing mathematical programming, allowing for a comprehensive evaluation of various operational alternatives. The tool evaluated various options, including dewatering, drying, and final disposal. The most cost-effective solution identified was the use of geotextile bags for dewatering, followed by drying and combustion. This alternative proved to be 20% cheaper than the baseline method and also provided a valorization alternative of the waste as a fuel. The tool’s utility was demonstrated through sensitivity analyses. To enhance the tool’s accuracy, an experimental study was conducted to assess sludge dewaterability under pressure. Samples of sludge with varying origins and compositions were analyzed, revealing significant differences in the minimum moisture percentage achieved, despite similarities in the general shape of the curves. These findings enable a better selection of dewatering technologies based on the specific characteristics of each sludge, contributing to more efficient and sustainable management of dairy industry waste.
eu_rights_str_mv openAccess
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identifier_str_mv Porley Santana, A., Lacuesta Cabral, J. y Gutiérrez Parodi, S. "Dewatering process : Mathematical and experimental approach for optimal sludge management in dairy industry". Journal of Material Cycles and Waste Management. [en línea]. 2025, vol. 27, no. 6, pp. 4767-4780. DOI: 10.1007/s10163-025-02387-1.
instacron_str Universidad de la República
institution Universidad de la República
instname_str Universidad de la República
language eng
language_invalid_str_mv en
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publishDate 2025
reponame_str COLIBRI
repository.mail.fl_str_mv karina.camps@seciu.edu.uy
repository.name.fl_str_mv COLIBRI - Universidad de la República
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rights_invalid_str_mv Licencia Creative Commons Atribución - No Comercial - Sin Derivadas (CC - By-NC-ND 4.0)
spelling Porley Santana Agustin, Universidad de la República (Uruguay). Facultad de Ingeniería.Lacuesta Cabral Jonathan, Universidad de la República (Uruguay). Facultad de Ingeniería.Gutiérrez Parodi Soledad, Universidad de la República (Uruguay). Facultad de Ingeniería.Uruguay2026-05-29T17:02:11Z2026-05-29T17:02:11Z2025Porley Santana, A., Lacuesta Cabral, J. y Gutiérrez Parodi, S. "Dewatering process : Mathematical and experimental approach for optimal sludge management in dairy industry". Journal of Material Cycles and Waste Management. [en línea]. 2025, vol. 27, no. 6, pp. 4767-4780. DOI: 10.1007/s10163-025-02387-1.https://hdl.handle.net/20.500.12008/55262The dairy industry is striving to reduce its environmental impact, with a particular focus on sustainable sludge management. A decision-making tool has been developed for Uruguayan dairy companies to optimize sludge management processes. This tool was created by proposing a superstructure and employing mathematical programming, allowing for a comprehensive evaluation of various operational alternatives. The tool evaluated various options, including dewatering, drying, and final disposal. The most cost-effective solution identified was the use of geotextile bags for dewatering, followed by drying and combustion. This alternative proved to be 20% cheaper than the baseline method and also provided a valorization alternative of the waste as a fuel. The tool’s utility was demonstrated through sensitivity analyses. To enhance the tool’s accuracy, an experimental study was conducted to assess sludge dewaterability under pressure. Samples of sludge with varying origins and compositions were analyzed, revealing significant differences in the minimum moisture percentage achieved, despite similarities in the general shape of the curves. These findings enable a better selection of dewatering technologies based on the specific characteristics of each sludge, contributing to more efficient and sustainable management of dairy industry waste.Submitted by Ribeiro Jorge (jribeiro@fing.edu.uy) on 2026-05-28T20:01:35Z No. of bitstreams: 2 license_rdf: 27293 bytes, checksum: d62648cf14c1e37917d392ac87012955 (MD5) PLG25.pdf: 1466211 bytes, checksum: c0cef48a846e970d58f90e6bf7b8248e (MD5)Approved for entry into archive by Machado Jimena (jmachado@fing.edu.uy) on 2026-05-29T16:54:51Z (GMT) No. of bitstreams: 2 license_rdf: 27293 bytes, checksum: d62648cf14c1e37917d392ac87012955 (MD5) PLG25.pdf: 1466211 bytes, checksum: c0cef48a846e970d58f90e6bf7b8248e (MD5)Made available in DSpace by Luna Fabiana (fabiana.luna@seciu.edu.uy) on 2026-05-29T17:02:11Z (GMT). No. of bitstreams: 2 license_rdf: 27293 bytes, checksum: d62648cf14c1e37917d392ac87012955 (MD5) PLG25.pdf: 1466211 bytes, checksum: c0cef48a846e970d58f90e6bf7b8248e (MD5) Previous issue date: 2025Proyecto ANII No FSE1 2019 1 159580.Beca de Maestría ANII POS_NAC_2022_4_174069.14 p.application/pdfenengJournal of Material Cycles and Waste Management, vol. 27, no. 6, nov. 2025, pp. 4767 - 4780, DOI: 10.1007/s10163-025-02387-1Las obras depositadas en el Repositorio se rigen por la Ordenanza de los Derechos de la Propiedad Intelectual de la Universidad de la República.(Res. Nº 91 de C.D.C. de 8/III/1994 – D.O. 7/IV/1994) y por la Ordenanza del Repositorio Abierto de la Universidad de la República (Res. 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- Universidad de la Repúblicafalse
spellingShingle Dewatering process : mathematical and experimental approach for optimal sludge management in dairy industry
Porley Santana, Agustin
Process synthesis
Dewatering potential
Techno-economic evaluation
Optimization
status_str publishedVersion
title Dewatering process : mathematical and experimental approach for optimal sludge management in dairy industry
title_full Dewatering process : mathematical and experimental approach for optimal sludge management in dairy industry
title_fullStr Dewatering process : mathematical and experimental approach for optimal sludge management in dairy industry
title_full_unstemmed Dewatering process : mathematical and experimental approach for optimal sludge management in dairy industry
title_short Dewatering process : mathematical and experimental approach for optimal sludge management in dairy industry
title_sort Dewatering process : mathematical and experimental approach for optimal sludge management in dairy industry
topic Process synthesis
Dewatering potential
Techno-economic evaluation
Optimization
url https://hdl.handle.net/20.500.12008/55262